Vulcanized Viton® FKM O-Rings vs. Continuously Molded O-Rings


We make getting O-Rings easy. Below is a clean side-by-side so you can pick the right build for your application and get reliable sealing without surprises.

Quick answer

  • If your seal is static and you need a custom size fast, choose Vulcanized Viton® FKM
  • If your seal is dynamic, pressurized, or mission-critical, choose Continuously Molded

What each option means

Vulcanized Viton® Fluorocarbon (FKM) O-Rings
We cut precision FKM cord to length and vulcanize the ends together under heat and pressure. This delivers any inside diameter you need with Viton® chemical and temperature performance.

Continuously or Compression Step-Molded O-Rings
We mold the ring as a single piece in a controlled compression process using step tooling for large diameters. The result is a seamless O-Ring with uniform cross-section and tight tolerances.

Side-by-side comparison

AttributeVulcanized Viton® FKMContinuously Molded
ConstructionCut from FKM cord and vulcanized at the jointOne-piece molded, no joint
SeamSingle, visible vulcanized jointSeamless all around
Size flexibilityAny ID and cross-section from stock cord sizesAny ID within mold system capabilities
ToolingNo mold requiredCustom molding setup required
TolerancesVery good, minor variation at jointExcellent, highly uniform
Strength under motionBest for static applicationsBest for dynamic or high-pressure systems
Lead timeFast for one-offs and small runsLonger due to molding cycle
Cost fitCost-effective for prototypes and large IDs in low qtyCost-effective for critical or higher-qty needs

When to choose each

Choose Vulcanized Viton® FKM if you need

  • A large or uncommon diameter without waiting for a mold
  • Quick turnaround for maintenance, MRO, or pilot builds
  • A dependable static seal on flanges, lids, manways, or housings

Choose Continuously Molded if you need

  • Seamless performance in dynamic motion or pulsing pressure
  • The tightest roundness and cross-section uniformity for automation
  • Premium integrity for critical service or regulated processes

Application guide

Use caseBest choiceWhy it benefits you
Tank lids, manways, inspection coversVulcanized Viton®Any size fast, no tooling, great chemical resistance
Reciprocating or rotating motionContinuously MoldedNo joint, uniform compression, better durability
High pressure or frequent cyclingContinuously MoldedPremium integrity across the full circumference
Emergency replacement for a nonstandard IDVulcanized Viton®Same-day or rapid build options to cut downtime

Material performance

Both builds use Viton® FKM, so you get the same core benefits either way:

  • Broad chemical resistance including many fuels, oils, and solvents
  • Strong high-temperature performance
  • Durable compression set characteristics for long service life

Lead times and ordering basics

  • Vulcanized Viton® FKM
    Typical lead times
    • Up to 24 rings: :: Current Lead Time ~2-5 Days ARO
    • 25 to 100 rings: :: Current Lead Time ~5-10 Days ARO 
    • 100+ rings: :: Current Lead Time ~10-15 Days ARO 
  • Continuously Molded
    Made to order. Lead time depends on diameter, cross-section, and quantity. We will quote realistic dates and options to keep your project moving. Typically :: Current Lead Time ~6-8 Weeks ARO

Quality and traceability you can count on

  • Olypsys® measurement verification available, so you can document ID and cross-section from your phone or our vision systems
  • Release Orders SOP-009.4 for customers who want scheduled releases that protect production lines and prevent stockouts

These are customer-first safeguards. You get the right seal, on time, with documentation that stands up to audits.

FAQs

Will I see the joint on a vulcanized ring
Yes, a small joint line is visible. In static service this does not affect performance when sized and compressed correctly.

Do both options use the same Viton® FKM compound choices
Yes. We will match compound, durometer, and cure requirements to your media and temperature. Certificates available on request.

What if I am unsure which way to go
Tell us your pressure, motion, media, temperature, and target ID and cross-section. We will recommend the safest, most economical path.

What you gain working with The O-Ring Store

  1. Faster, clearer sizing with Olypsys® measurement support
  2. Steady supply with Release Orders that lock in your schedule
  3. Confidence from ISO 9001:2015 systems and documented inspections

Ready to buy or quote

If you already know your size, you can order vulcanized Viton® FKM Online today. Vulcanized Viton® 75 Duro Custom O-Rings

For continuously molded rings or if you want us to validate the spec, send your requirements and we will quote fast.

We are a small, responsive team that wins customers from the goliaths by being accurate, fast, and personal. Tell me what you are sealing and your deadline. We will get you the right O-Ring and keep your line running.